Tianjin Fuyote Technology Co.,Ltd.
Tianjin Fuyote Technology Co.,Ltd.

DF Floating Seal

Heavy Duty seal consists of two separate metal seal rings and two square o-rings that provide elastic compression within housing bores and it is also called square bore face seal, HDDF.


Fuyote is a professional manufacturer of DF heavy duty seals with an 8000 square meter plant area. We specialize in providing high-quality DF heavy-duty metal face seals for various industry applications. Additionally, we offer OEM and ODM services. If you require heavy duty seals, please check out the chart below for detailed specifications of our heavy-duty seals, or feel free to contact us directly! 

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DF Heavy Duty Metal Face Seal Catalog
Product Overview
Specification
Advantages & Features
Design Features
Working Principle
Packing & Shipping
Product Warning
Operating Requirements

What Are DF Heavy Duty Seals?

DF Heavy Duty Seals, also known as DF floating seals, are specialized mechanical seals designed for robust performance in heavy-duty applications. They are constructed with two rectangular rubber rings and a metal ring. The metal ring features an L-shaped contact surface with the rubber rings. This unique design allows the seals to create a dynamic sealing system that effectively prevents fluid leakage and protects against contaminants in demanding environments.


The operation of DF Heavy Duty Seals is stabilized by the transmission force generated from the torque of the rubber rings. This force ensures that the floating seals maintain their position and effectiveness within their seat cavity during operation. These seals are commonly used in various heavy machinery applications, including construction equipment, mining machinery, agricultural machinery, and industrial gearboxes, where reliable sealing and protection are crucial for equipment performance and longevity.



Overview of Fuyote DF Heavy Duty Seals

  • Available heavy-duty seal sizes from Fuyote: 

· Outer Diameter: 59~800mm

· Inner Diameter: 42~750mm

· Thickness: 14~54mm

  • Metal Seal Ring Materials: Fuyote's DF heavy-duty metal seal rings are manufactured of high alloy cast iron. We offer two kinds of material for seal rings: Chromiun Molybdenum Alloy and High Chromiun Molybdenum Alloy.

  • O-ring Materials: The material of elastomer components determines their tolerance for temperature and pressure. Fuyote provides three types of materials for o-rings: NBR, HNBR, and Silicone.

  • Advantages of heavy-duty seals: easy-to-process housing bores and highly sealing reliability.

  • Primary Applications of DF heavy duty seals: off-road and tracked vehicles, conveyors, construction equipment, agricultural machinery, and mining equipment.


Specification of Fuyote DF Heavy Duty Seals


DF floating seal

Drawing No.Seal SetShaft (Max)Housing Bore
PN#A=DIDHd

Bore depth


Recommended shoulder diaBore depthT2C
dedtT1
CS0420DF
59.042.020.039.065.053.010.010.523.0
CS0470DF
62.047.020.044.070.058.011.511.523.0
CS0450DF
65.045.022.042.070.158.011.512.124.7
CS0505DF
65.050.519.046.576.263.010.511.023.0
CS0540DF
73.054.022.050.080.067.011.512.026.0
CS0585DF
73.058.519.054.082.665.010.011.023.0
CS0586DF
80.058.619.654.084.071.09.09.521.0
CS0600DF
80.060.024.056.085.070.010.510.528.0
CS0635DF
81.063.519.059.587.871.09.09.521.0
CS0670DF
86.267.020.064.095.582.010.011.023.0
CS0671DF
91.767.020.064.095.582.010.011.023.0
CS0740DF
92.873.820.070.0102.288.010.011.023.0
CS0741DF
99.074.020.070.0102.288.010.011.023.0
CS0760DF
90.076.017.073.095.083.08.09.518.0
CS0770DF
97.077.025.074.0105.087.012.513.529.0
CS0820DF
101.582.020.078.0110.296.010.011.023.0
CS0825DF
100.082.522.078.0114.397.011.012.025.5
CS0875DF
111.587.519.085.0115.8102.010.011.023.0
CS0880DF
104.088.019.085.5113.098.08.09.520.0
CS0920DF
113.092.024.088.0125.8109.012.513.028.0
CS0940DF
115.094.024.090.0125.8109.012.513.028.0
CS0941DF
120.094.024.090.0125.8109.012.513.028.0
CS0990DF
123.099.019.095.0127.3113.010.011.023.0
CS0991DF
120.099.017.595.0124.0110.08.59.520.0
CS1040DF
132.0104.027.0100.0141.2121.015.016.032.2
CS1050DF
124.0105.024.0100.0135.0114.012.013.028.0
CS1140DF
133.2114.026.0110.0148.0130.012.013.028.0
CS1141DF
138.0114.026.0110.0148.0126.012.013.028.0
CS1150DF
141.0115.028.0112.0152.4131.415.315.333.6
CS1240DF
144.0124.032.0120.0162.5142.018.320.039.6
CS1330DF
156.0133.028.0128.0171.5151.015.315.332.6
CS1340DF
155.6134.022.0130.0162.6152.010.713.122.8
CS1425DF
161.0142.524.0138.0173.0139.711.111.127.7
CS1430DF
165.0143.028.0139.0177.5168.015.816.833.6
CS1431DF
166.0143.028.0139.7174.0158.815.515.533.0
CS1480DF
172.0148.029.0144.0184.5164.716.516.535.0
CS1485DF
167.9148.528.0143.0184.1164.016.518.035.0
CS1481DF
168.0148.532.4143.0188.9172.016.516.536.0
CS1500DF
175.0150.030.0145.0190.0170.016.518.035.0
CS1501DF
177.0150.032.0145.0184.1164.016.518.035.0
CS1520DF
178.0152.032.0149.0192.0172.014.016.531.0
CS1540DF
180.0154.036.0149.0194.0174.018.418.438.5
CS1541DF
180.4154.030.0149.0190.0170.016.018.035.0
CS1580DF
180.0158.018.0153.0190.0174.08.010.022.0
CS1600DF
180.0160.036.0155.0194.0174.018.418.438.5
CS1630DF
184.0163.030.0158.0190.5175.015.015.031.8
CS1690DF
195.0169.033.0164.0206.2191.515.118.432.2
CS1740DF
194.0174.023.0170.0204.7190.510.713.122.8
CS1780DF
207.0178.029.0174.0218.9197.016.516.535.0
CS1920DF
218.0192.032.0187.0231.0206.015.217.032.4
CS1930DF
214.3193.032.0188.0238.7215.020.120.142.2
CS1931DF
223.0193.032.0188.0238.7215.020.120.142.2
CS1980DF
224.0198.035.0195.0245.0223.017.017.040.0
CS1981DF
220.0198.018.0195.0228.6212.010.512.023.0
CS2030DF
229.5203.038.0198.0254.0235.021.223.044.5
CS2060DF
237.5206.038.0202.0254.0235.021.223.044.5
CS2135DF
238.0213.528.0209.0254.0240.013.715.232.0
CS2140DF
242.0215.038.0210.0255.5235.018.921.239.6
CS2150DF
249.0215.038.0210.0255.5235.018.9021.2039.6
CS2220DF
244.6222.022.0217.0254.0240.010.510.523.0
CS2250DF
246.0225.040.0221.0277.1247.023.723.749.0
CS2251DF
246.0225.036.0221.0266.8247.018.218.238.1
CS2260DF
256.0226.040.0220.0277.1247.023.723.749.0
CS2280DF
260.5228.040.0221.0277.1247.523.723.749.0
CS2330DF
259.0233.035.0225.0280.0250.017.018.040.0
CS2360DF
265.0236.030.0231.0273.1230.015.617.034.2
CS2380DF
261.9238.022.0233.0269.9255.010.710.722.9
CS2390DF
264.0239.036.0234.0279.4261.917.520.036.5
CS2410DF
261.3241.022.0236.0269.9255.010.610.622.2
CS2415DF
273.5241.536.0236.0279.4260.617.520.036.5
CS2416DF
273.5241.636.0236.0295.3273.021.321.344.6
CS2470DF
270.5247.041.0243.0301.2272.023.523.549.5
CS2485DF
269.1248.528.0243.0279.4260.012.712.728.9
CS2520DF
282.0252.038.0248.0295.2272.020.723.044.5
CS2580DF
286.0258.028.0253.0292.1276.015.617.033.2
CS2750DF
303.0275.036.0270.0309.4290.017.520.037.0
CS2830DF
305.0283.042.0278.0329.4307.018.522.139.2
CS2831DF
319.0283.034.0278.0329.4307.018.518.539.2
CS2835DF
322.5283.542.0278.0329.4307.018.522.139.2
CS3020DF
326.0302.028.0295.0336.6317.015.617.033.2
CS3200DF
352.5320.040.0312.0365.1343.020.021.042.0
CS3550DF
392.0355.040.0347.0401.7380.023.023.047.6
CS3790DF
414.0379.040.0371.0424.1403.023.023.047.6
CS4290DF
458.0429.042.0421.0477.0447.018.422.038.9
CS4420DF
478.0442.042.0434.0488.7467.418.422.038.9
CS4421DF
470.0442.042.0434.0488.7467.418.4022.0038.9
CS4800DF
515.0480.044.0475.0530.0502.022.024.848.0
CS4920DF
530.0492.042.0485.0546.0532.019.922.041.7
CS5000DF
534.0500.042.0490.0546.0532.019.922.041.7
CS5350DF
580.0535.045.0525.0600.0581.024.528.353.0
CS5400DF
570.0540.042.0530.0582.8552.721.421.446.6
CS5700DF
600.0570.045.056061558523.527.351
CS5780DF
616.0578.040.056862460021.521.545
CS6180DF
670.0618.050.0608682.5649263054
CS6200DF
664.0620.050.0610682.5649263054
CS6600DF
692.0660.046.065070568224.526.552
CS7490DF
782.0749.047.0737812.877926.13054
CS7500DF
800.0750.054.0737812.877926.127.158




The Advantages of Fuyote DF Heavy Duty Seals


  • Long Service Life: These heavy duty seals resist wear and corrosion, ensuring a prolonged service life with minimal maintenance.

  • Superior Sealing and Effective Contaminant Protection: Our DF metal face seals effectively shield against abrasive substances, moisture, chemicals, oil, and grease.

  • Alignment Flexibility: Designed to self-center, they accommodate shaft eccentricity and misalignment.

  • Improved Functionality: Lubrication and cooling between seal faces enable higher rotational speeds.


Fuyote's Innovative Heavy Duty Metal Face Seals Design


  • Fuyote's unique design, where only one metal seal rotates, ensures a maintenance-free and leak-proof seal. This design allows our DF heavy duty seals can offer exceptional durability and can withstand various conditions such as vibrations, misalignment, eccentricity, and assembly wear.

  • The use of black seal faces reduces rusting and improves O-ring grip, eliminating O-ring sliding. For those preferring white seal faces, Fuyote offers anti-skid stripes to achieve similar effectiveness.

  • Cross-hatched grooves on the heavy duty seal's contact bands ensure sufficient oil flow and effective heat management, making them suitable for challenging industrial environments beyond the capabilities of traditional rubber oil seals.

  • All of our DF heavy duty metal face seal products feature precision end grinding surfaces to maintain spherical and angular stability within each batch, preventing premature sealing failures caused by angular discrepancies.

  • Fuyote designs and produces O-rings tailored to complement their products, known for their high elasticity that minimizes wear and enhances overall durability.

  • The spherical cant design facilitates alignment of mating boundary lines, offering self-centering capabilities that compensate for shaft eccentricity or misalignment, thereby enhancing seal effectiveness.


Dynamic Sealing Mechanism of DF Heavy Duty Seals


DF heavy duty seals utilize two metal sealing rings that interact to create a perpendicular sealing surface. O-rings play a critical role by transferring pressure from the housing to these sealing rings, allowing one ring to rotate with the housing while the other remains stationary. This setup induces relative motion between the two mechanical face seals.


The movement between these seals generates a crucial oil film on the contact surface, essential for effective sealing. During operation, the contacting surfaces form a contact band typically ranging from 0.008 inches (0.2mm) to 0.02 inches (0.5mm) in width. This contact band retains oil lubricant and resists foreign material intrusion. Over time, wear may cause the contact band to shift inward, but the elasticity of the O-ring compensates for this movement, ensuring precise position and stability of the DF heavy duty seals.


Packing & Shipping of Fuyote Heavy Duty Seals


Packaging Options For Heavy Duty Seals


For DF Heavy Duty Seals, Fuyote offers packaging options tailored to quantity, weight, and size. 


Choose between sturdy wooden crates or practical paper cases, selected based on transportation requirements. Vacuum packing is utilized to prevent oxidation during transit, ensuring product integrity. To safeguard precision, especially of the contact band, Fuyote employs secure outer structures to prevent crushing.


Fuyote also provides flexible OEM and ODM packaging solutions, including plain or custom packaging featuring logos. For more information on our packaging options, please contact FUYOTE directly.


fuyote-duo-cone-seal-packing-steps.jpg


Shipping Options For Heavy Duty Seals


Fuyote offers comprehensive shipping solutions, including sea and air transportation, tailored to the volume and weight of the goods.


We accommodate customer preferences with FOB and express delivery options, ensuring flexibility to meet specific transportation needs.


Explore our wide range of shipping brands, or contact us for further details.


Handling and Installation Guidelines for DF Heavy Duty Metal Face Seals


  • DF Heavy Duty seals can undergo metamorphic changes when exposed to air for extended periods. Therefore, it's essential to remove the seal package before installation. Due to their fragile nature, handle these DF Heavy Duty seals delicately and install them in a clean, dust-free environment.

  • For proper installation of O-rings, we strongly advise using dedicated floating seal installation tools. Incorrect installation, such as twisting O-rings, can lead to uneven stress and cause them to dislodge from the metal ring prematurely, resulting in failure.

  • DF Metal Face Seals, especially the precise contact band, require careful handling to avoid damage. Avoid using sharp tools during assembly and consider wearing gloves.

  • Store DF Heavy Duty seals in a cool, dark location as O-rings are sensitive to temperature changes. Ensure they are stored flat to prevent deformation due to pressure.

  • Preventing O-ring twisting is crucial to maintaining even stress distribution and preventing premature failure. Attention to these guidelines is essential for ensuring effective seal performance.


Guidelines for Proper Use and Lubrication of DF Heavy Duty Seals


DF heavy duty floating seals should only be used within appropriate pressure and velocity parameters. Careful attention to lubrication practices is crucial. Here are the guidelines:


  • Recommended temperature range: -40°C to 150°C.

  • The working linear speed should not exceed a circumferential speed of 10 meters per second.

  • DF heavy duty seals can typically tolerate a maximum pressure of 0.3 megapascals (MPa).


For effective operation:


  • Lubricate the seal at the sealing gaps; oil lubrication is preferred over grease.

  • Maintain the oil level between the midpoint of the axis and two-thirds of the inside diameter of the seal.

  • Recommended lubricants: SAE 80 and SAE 90 gearbox oils are recommended for lubrication purposes.



DF Heavy Duty Metal Face Seal Catalog

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